boxmat hd

Heavy-Duty Corrugated Board Boxmaker
for On-Demand Box Production

Boxmat HD

BOXMAT HD is a boxmaker for producing boxes from heavy-duty 3- and 5-ply corrugated board. It enables quick changeovers, processes sheets or fanfold corrugated board, and performs slotting, creasing, trimming and die-cutting in a single process.

Boxmat HD - Boxmaker do ciężkiej tektury falistej
boxmat hd boxes with handles

A boxmaker for manufacturers working with heavy-duty corrugated board and frequently changing box sizes.

BOXMAT HD is designed for production environments where a standard boxmaker is no longer enough – especially when processing heavier board, producing more demanding packaging details and requiring stable, consistent material processing. The machine is designed to produce boxes from 3- and 5-ply corrugated board, particularly for short and medium runs, quick changeovers, and the production of handles, access openings and cuts without conventional cutting dies.
  • 100+ possible packaging styles
  • ~60 pre-installed FEFCO styles
  • Box Designer
  • Heavy-duty 3- and 5-ply corrugated board
  • Short and medium production runs
  • Up to 500 boxes per hour
  • Die-cutting without additional dies
  • Longitudinal multi-up production
  • Frequent box size changes
  • Handles, access openings and angled cuts

– Capabilities

Heavy-duty 3- and 5-ply corrugated board

B, C, EB and BC flutes with a basis weight of 400-1200 g/m² – cutting, creasing and slotting in a single cycle.

Integrated die-cutting

Two independent heads on an additional beam. Working area: 210 × 130 mm each. For handles, access openings and angled cuts.

Automatic changeover < 20 s

Independent servo drive for each tool, with automatically positioned counter-knives and counter-creasers.

Sheets or fanfold board

Processes sheets or fanfold corrugated board. Detachable feeder – choose from 5 models.

Inteligo system

24” touchscreen, Box Designer, Job Queueing System (JQS), MRP/ERP integration and built-in VPN.

Reinforced construction

A beam that reduces vibration and slotting-knife wear, an additional board guide roller and a belt conveyor for trim waste.

Slotting, cutting, trimming, creasing, die-cutting, digital printing and gluing in a single sheet pass.

–  Video

– Features that enhance box production control

The BOXMAT HD heavy-duty corrugated board boxmaker supports stable production of corrugated boxes in a wide range of sizes. Its design helps maintain processing accuracy, smooth material handling and greater control over the production process.

– OPTIONS AND ADD-ONS

– INTEGRATED DIGITAL PRINTING

JETBOX digital printer

JETBOX allows you to print text, codes, symbols and graphics directly onto corrugated board as the sheet passes through the machine. It is a practical solution for companies that want to personalize boxes without a separate printing stage.

cyfrowa drukarka do tektury jetbox - boxmaker

Technical Specifications

As a boxmaker for heavy-duty corrugated board, BOXMAT HD combines robust construction, precise board handling and solutions that support quick setup changes in day-to-day box production.

Key BOXMAT HD capabilities

  • 60+ pre-installed FEFCO styles
  • 100+ possible packaging styles
  • Box Designer for creating custom structural designs
  • Processes 3- and 5-ply corrugated board
  • Processes corrugated board up to 10 mm thick
  • Approximate board basis-weight range: 400-1200 g/m²
  • Processes sheets or fanfold corrugated board
  • Automatic changeover of longitudinal tools in under 20 seconds
  • Independent servo-driven tool positioning
  • Slotting, creasing, trimming and die-cutting
  • Counter-knife and counter-creaser system
  • 24” HMI touchscreen
  • Job Queueing System (JQS)
  • MRP/ERP system integration
  • VPN for remote diagnostics, calibration and updates
Key technical parameters
  • Output up to 500 boxes/h
  • Supported flute types: B, C, EB, BC
  • Maximum sheet size: 2400 x 9999 mm
  • Minimum sheet size: 250 x 750 mm
  • Minimum box panel width: 25 mm
  • 10 sectional slotting knives
  • 4 creasing rollers as standard
  • 4 longitudinal trimming knives as standard
Additional options
  • Glue application system
  • JETBOX digital printing
  • miniFLEXO or Flexomat flexographic printing
  • Board feeders
  • Adjustable delivery table
  • 3D scanner
  • Adjustable double creasing rollers
  • Automatic box folding system
  • Integration with an automated production line
Contact

Ask about the machine

Choose the right machine for your production. Tell us what types of packaging you want to produce, and we will help you select the right technology.

Support from configuration to production

The Zemat Technology Group team supports customers at the stage of selecting the right configuration, tools, feeders, and additional options matched to the real production conditions of corrugated box manufacturing.

We also provide global technical support, including remote diagnostics, service assistance, and access to spare parts to help maintain machine continuity and reduce the risk of unplanned downtime.

Implementation and commissioning

Adjusting operating parameters to match production conditions.

Training and operation

Preparing the team to work with the system and configure print projects.

Technical support

Remote diagnostics, service assistance, and access to spare parts and consumables.

What is Boxmat HD used for?
Boxmat HD is used to produce corrugated boxes, particularly where heavier board, frequent size changes and quick machine changeovers are required. It is designed for plants that want flexible packaging production without lengthy downtime between jobs.
How does Boxmat HD differ from a standard boxmaker?
Boxmat HD is designed for more demanding production applications than a standard boxmaker. It is well suited to heavy-duty 3- and 5-ply corrugated board, stable creasing and cutting, and the production of additional packaging features such as handles, access openings and cuts without separate cutting dies.
Which companies is Boxmat HD designed for?
Boxmat HD is designed for packaging manufacturers, industrial plants, logistics companies, fulfilment centres and businesses that want to produce boxes closer to current orders. It performs best where box sizes change frequently, production runs are short or medium, and production must respond quickly.
What types of corrugated board can Boxmat HD process?
Boxmat HD can process heavy-duty 3- and 5-ply corrugated board. The machine is designed for stable material processing when producing boxes in different sizes, designs and applications.
Is Boxmat HD suitable for short and medium production runs?
Yes. Boxmat HD performs well in short and medium production runs because it enables quick changeovers and efficient switching between different box sizes. This is especially important when a plant handles many variable jobs rather than one long production run.
What operations can Boxmat HD perform?
Boxmat HD can perform creasing, slotting, cutting, blank trimming and die-cutting of selected packaging features. The range of operations depends on the machine configuration and installed tools.
Can Boxmat HD perform die-cutting?
Yes. Boxmat HD can perform selected die-cutting operations, including handles, access openings, cuts and additional structural packaging features.
Can the machine process both sheets and fanfold corrugated board?
Yes. Depending on the line configuration and selected feeding system, Boxmat HD can process both sheets and fanfold corrugated board. The right solution should be selected based on the material, box sizes and required level of automation.
Can Boxmat HD be expanded with additional options?
Yes. Boxmat HD can be configured and expanded to meet specific production requirements. Available options may include feeding systems, gluing and printing solutions, additional tools and process-automation components.
Can Boxmat HD reduce the need to store finished boxes?
Yes. Producing boxes closer to actual orders can reduce the need to keep large inventories of finished packaging in many sizes. Boxmat HD supports this production model by enabling faster switching between box dimensions and producing packaging when it is needed.
When should Boxmat HD be selected instead of another model?
Boxmat HD is a strong choice when production involves heavier board, requires greater control over creasing and cutting, includes frequent size changes, or needs additional operations such as die-cutting handles, access openings or cuts. For simpler applications, compare it with other boxmaker models and select the machine that best matches the actual production needs.