On-demand corrugated box making machine
for short and medium runs

Boxmat PRO X

BOXMAT PRO X is a versatile on-demand corrugated box making machine. It is designed for companies that need short and medium runs, fast format changes, and greater control over their in-house packaging production.

Flexible on-demand box production
in one process

BOXMAT PRO X is a versatile corrugated box making machine designed for companies handling multiple formats, short and medium runs, and variable orders.

In a single pass, the machine can perform slotting, trim box blanks, and crease corrugated board. With optional modules, it can also print and apply adhesive. BOXMAT PRO X therefore helps shorten box preparation, reduce the number of separate operations, and decrease reliance on external packaging suppliers.

This solution is intended for companies that want to produce packaging exactly when it is needed – without ordering large batches, storing numerous box sizes, or using several separate workstations for successive processing stages.

100+ available packaging styles
Approximately 60 preloaded FEFCO styles
Box Design Wizard
Short and medium runs
Up to 600 boxes per hour
Sheet-fed or fanfold corrugated board processing
Longitudinal multi-out production
Frequent box format changes

– Capabilities

More than 100 box styles

Supports approximately 60 preloaded FEFCO styles and additional structures created using the Box Design Wizard.

Changeovers in under 1 minute

Tool positioning is controlled by electric drives. The operator can change the box format quickly without time-consuming manual adjustments.

One-pass processing

The machine performs slotting, blank trimming, and creasing in a single production cycle. With optional modules, it can also print and apply adhesive.

Box Design Wizard

The Box Design Wizard allows users to create custom packaging designs and modify standard FEFCO styles.

Longitudinal multi-out production

More than one box can be produced along the length of a blank, increasing output for selected job types.

System Inteligo

24-inch touchscreen, Box Design Wizard, Job Queue System (JQS), MRP/ERP integration, and built-in VPN.

Slotting, cutting, trimming, creasing, digital printing and gluing in a single sheet pass.

– Video

– Functions that provide greater control over box production

The BOXMAT PRO X on-demand corrugated box making machine supports short and medium production runs. Its design facilitates precise corrugated board processing, fast format changes, and effective control of operating parameters.

1. Flexographic or digital printing — Flexographic or digital printing

Belt conveyor for corrugated-board trim waste

– OPTIONS AND EXTENSIONS

PRINTING

MiniFlexo Printer

GLUE

Gluing System

PALLETIZING

Robotic
Arm

FEEDERS

Board Feeders

AUTOMATION

Production Line

– INTEGRATED DIGITAL PRINTING

JETBOX digital printer

JETBOX allows you to print text, codes, symbols and graphics directly onto corrugated board as the sheet passes through the machine. It is a practical solution for companies that want to personalize boxes without a separate printing stage.

Technical Specifications

BOXMAT PRO X is an on-demand corrugated box making machine that combines sheet processing, rapid tool positioning, and the option to expand the process with printing, gluing, and fanfold corrugated board feeding.

Key BOXMAT PRO X capabilities

Short and medium runs of corrugated boxes
Single- and double-wall corrugated board
More than 100 available box styles
Approximately 60 preloaded FEFCO styles
Box Design Wizard for custom designs
Ability to modify standard FEFCO styles
All-in-one design for a stable production process
Tool setup in under 1 minute
All settings controlled by electric drives
Longitudinal multi-out production
24-inch HMI touchscreen
JQS Job Queue System
MRP/ERP system integration
VPN for remote diagnostics, calibration, and updates

More Information

Key technical parameters

Output up to 600 boxes/hour
Supported flute profiles: B, C, EB, BC
Maximum sheet size: 2400 x 9999 mm
Minimum sheet size: 250 x 650 mm
Minimum box panel width: 25 mm
Minimum glue flap: 5 mm
10 segmented slotting knives
4 creasing wheels as standard
4 longitudinal slitting knives
2 tool beams

Optional equipment

Adhesive application system
JETBOX digital printing system
miniFLEXO printing system
Flexomat flexographic printer
Corrugated board feeders
Adjustable delivery table
3D scanner
Adjustable double creasing wheels
Automatic box folding system
Integration with an automated production line

Contact

Ask about the machine

Choose the right machine for your production. Tell us what types of packaging you want to produce, and we will help you select the right technology.

Support from configuration to production

The Zemat Technology Group team supports customers at the stage of selecting the right configuration, tools, feeders, and additional options matched to the real production conditions of corrugated box manufacturing.

We also provide global technical support, including remote diagnostics, service assistance, and access to spare parts to help maintain machine continuity and reduce the risk of unplanned downtime.

Implementation and commissioning

Adjusting operating parameters to match production conditions.

Training and operation

Preparing the team to work with the system and configure print projects.

Technical support

Remote diagnostics, service assistance, and access to spare parts and consumables.

Why is BOXMAT PRO X the most versatile box making machine?

BOXMAT PRO X is the most versatile box making machine in the Boxmat range because it combines multiple processes in a single system and can be configured for different production models. The machine can slot, crease, and trim corrugated board and, with optional modules, can also print and apply adhesive. This makes it suitable for both standard boxes and more varied corrugated packaging.

What types of companies is BOXMAT PRO X designed for?

BOXMAT PRO X is designed for companies that produce many types of boxes and change formats frequently. It is suitable for packaging manufacturers, e-commerce and fulfillment operations, logistics providers, distributors, and industrial plants. It is a practical solution for companies that want to respond to orders faster and reduce inventories of ready-made packaging.

Is BOXMAT PRO X suitable for short and medium runs?

Yes. BOXMAT PRO X is designed for short and medium production runs where fast box format changes are essential. It allows packaging to be produced for specific orders without lengthy changeovers or the need to maintain large inventories of boxes in different sizes.

What types of boxes can be produced on BOXMAT PRO X?

BOXMAT PRO X can produce various types of corrugated boxes, including packaging based on FEFCO standards and boxes made to custom dimensions. This makes the machine suitable for packaging production in e-commerce, logistics, industrial, and distribution operations where different box formats are frequently required.

What materials can be used to produce boxes?

BOXMAT PRO X produces boxes from corrugated board, including single- and double-wall grades. Material selection depends on the product, the required packaging strength, and transportation and storage conditions. Compatibility with different board grades allows each box to be matched to its intended application.

Which operations does the machine perform in one cycle?

BOXMAT PRO X performs the key operations required to prepare a box blank: slotting, trimming, and creasing corrugated board. With optional modules, the machine can also print on the packaging and apply adhesive. Combining multiple processes in one cycle helps shorten production, reduce the number of separate workstations, and improve material flow.

Can BOXMAT PRO X print on boxes?

Yes. BOXMAT PRO X can be equipped with a printing system that customizes corrugated packaging during box production. Markings, logos, graphics, codes, and product information can be added without a separate marking process.

Can the machine be integrated with ERP or MRP systems?

Yes. BOXMAT PRO X can be integrated with ERP or MRP systems to streamline box production planning and job handling. Integration helps manage the order queue, reduce manual data-entry errors, and align packaging production with the plant's current requirements.

Is investing in an on-demand box making machine cost-effective?

An on-demand box making machine is particularly cost-effective for companies that use many formats, change jobs frequently, and incur costs for storing ready-made packaging. BOXMAT PRO X helps increase production flexibility, shorten response times, and reduce reliance on external box suppliers.

On-demand corrugated box making machine for short and medium runs