Custom box making machine for short
and medium production runs

Boxmat X-CUT

BOXMAT X-CUT is a compact machine for producing short runs of custom-sized corrugated boxes. It is designed for companies that need a simpler way to make boxes without cutting dies or lengthy changeovers.

A compact boxmaker for producing custom-sized corrugated boxes in short and medium runs.

BOXMAT X-CUT is designed for companies that want to produce corrugated boxes in-house without investing in an extensive production line. This compact, cost-effective solution for short and medium runs supports day-to-day packaging production while keeping costs under control.

The machine helps shorten job setup, streamline size changes and align box production more closely with current demand. This makes it a practical choice for plants looking for a simpler yet effective corrugated box making solution.

Up to 600 boxes per hour
Short and medium runs
Single- and double-wall (3- and 5-ply) corrugated board
Changeover in under 60 seconds
Longitudinal multi-out production
VPN remote diagnostics

– Capabilities

Short and medium runs

Ideal for jobs with varying run lengths, where fast machine setup and efficient fulfilment of current orders matter.

Compact design

A solution for plants that want to introduce or improve corrugated box production without installing a large, complex production line.

Fast tool setup

Tool setup in under 60 seconds reduces production preparation time and minimises downtime on short and medium box runs.

Cost-effective investment

A practical choice for companies that need a capable box making machine without full automation.

Longitudinal multi-out production

Producing several boxes from a single sheet improves material utilisation and increases operating efficiency.

VPN remote diagnostics

Remote diagnostics enable faster machine performance analysis and technical support, helping to reduce the risk of extended downtime.

Slotting, cutting, trimming, creasing, scoring, flexographic printing and gluing in a single sheet pass.

– Video

– Features for greater control over box production

BOXMAT X-CUT helps you maintain control over box format, length and board converting quality. It is a cost-effective machine for short-run production of custom-sized corrugated boxes, combining a straightforward process with consistent results.

– OPTIONS AND ADD-ONS

PRINTING

MiniFlexo Printer

GLUE

Gluing System

PALLETIZING

Robotic
Arm

FEEDERS

Board Feeders

AUTOMATION

Production Line

Technical Specifications

BOXMAT X-CUT is a compact machine for short-run corrugated box production. It combines fast tool setup, blank trimming and essential converting operations in a single cycle.

Key BOXMAT X-CUT capabilities

Short and medium runs of corrugated boxes
Approximately 35 preinstalled FEFCO styles
Free Style mode for custom box designs
Handles single- and double-wall (3- and 5-ply) corrugated board
Handles corrugated board up to 7 mm thick
Corrugated board grammage: approximately 400-1050 g/m²
Processes corrugated sheets
Tool setup in under 1 minute
Semi-automatic machine setup
Slotting, creasing/scoring, trimming and glue flap cutting
Longitudinal multi-out production of up to 2 boxes
Integrated all-in-one design
22-inch touchscreen control panel
VPN for remote diagnostics and updates

More Information

Key technical parameters

Output up to 600 boxes/hour
Supported flute profiles: B, C, EB, BC
Maximum sheet size: 2500 x 9999 mm
Minimum sheet size: 350 x 550 mm
Minimum box panel width: 25 mm
Glue flap from 5 mm
10 sectional slotting knives
2 creasing/scoring wheels
3 longitudinal trimming knives
Slot width: 7-8 mm

Optional equipment

Glue application system
miniFLEXO printing system
Flexomat flexographic printer
LWF board feeder
Adjustable delivery table
Custom-profile creasing/scoring wheels
Automatic box folding system

Contact

Ask about the machine

Choose the right machine for your production. Tell us what types of packaging you want to produce, and we will help you select the right technology.

Support from configuration to production

The Zemat Technology Group team supports customers at the stage of selecting the right configuration, tools, feeders, and additional options matched to the real production conditions of corrugated box manufacturing.

We also provide global technical support, including remote diagnostics, service assistance, and access to spare parts to help maintain machine continuity and reduce the risk of unplanned downtime.

Implementation and commissioning

Adjusting operating parameters to match production conditions.

Training and operation

Preparing the team to work with the system and configure print projects.

Technical support

Remote diagnostics, service assistance, and access to spare parts and consumables.

Is BOXMAT X-CUT suitable for short runs of corrugated boxes?

Yes. BOXMAT X-CUT is designed for short and medium runs of corrugated boxes, particularly where packaging formats change frequently. The machine reduces production setup time and removes the need to order cutting dies for every new size. It is a practical solution for companies that need flexible, on-demand box production.

What types of corrugated board can BOXMAT X-CUT process?

The machine processes single- and double-wall (3- and 5-ply) corrugated board, including the popular B, C, EB and BC flute profiles. It can therefore produce a variety of box types, from lighter packaging to stronger transit packs. The choice of board depends on the product, the required box strength and transport conditions.

What is the output of BOXMAT X-CUT?

BOXMAT X-CUT produces up to 600 boxes per hour. Actual output depends on the box format, board type, number of converting operations and how sheets are fed and collected. Simple, repeatable formats can be produced faster, while more complex designs or frequent job changes may result in longer cycle times.

Can BOXMAT X-CUT be equipped with a printing system?

Yes. Depending on the configuration, BOXMAT X-CUT can be expanded with printing options. Direct box printing can add markings, text, graphics, codes or logistics information without a separate marking stage. This is useful for companies producing multiple packaging variants that require flexible customisation.

Can BOXMAT X-CUT apply glue?

Yes. A gluing system is one of the optional features available when configuring the machine. It streamlines box preparation and reduces manual operations after the board has been converted. It is particularly worth considering for companies producing repeat box styles and looking to improve process flow.

How quickly can the box size be changed?

BOXMAT X-CUT is designed for quick changeovers and efficient size changes. Operators can move between different jobs without lengthy downtime. This is especially important in short-run production, where many orders with different dimensions may be completed in a single day.

What types of businesses is BOXMAT X-CUT designed for?

BOXMAT X-CUT is designed for packaging manufacturers, e-commerce companies, fulfilment and logistics centres, manufacturing plants and businesses that want to produce corrugated boxes in-house. It is particularly effective where flexible production of multiple formats is required. The machine helps companies shorten lead times and match packaging more closely to their products.

How does BOXMAT X-CUT differ from more advanced BOXMAT models?

BOXMAT X-CUT is a compact, cost-effective solution designed primarily for short and medium box runs. More advanced BOXMAT models may offer a higher level of automation, greater expansion potential or additional production features. The right model depends on production volume, the number of size changes, board type and the required level of automation.

Is BOXMAT X-CUT difficult to operate?

BOXMAT X-CUT is designed to simplify production setup and machine adjustments for the operator. The control panel, stored programs and preinstalled box styles reduce the number of manual tasks. After appropriate training, an operator can handle multiple formats efficiently and respond faster to changing orders.

Are service and technical support available?

Yes. For industrial machinery, commissioning, training and access to technical support are as important as the specifications. BOXMAT X-CUT supports remote diagnostics, helping service teams assess selected issues more quickly. This protects the investment and reduces the risk of extended production downtime.

Is BOXMAT X-CUT cost-effective for short and medium runs?

Yes, particularly when a company changes box sizes frequently, handles many different orders and incurs costs for cutting dies or ready-made packaging. BOXMAT X-CUT enables more flexible box production and faster adjustment to current demand. Cost-effectiveness will, however, depend on order volumes, box styles, board type and the company's current packaging production or purchasing model.

Custom box making machine for short and medium production runs