Corrugated boxes production lines from Zemat Technology Group offer an advanced and flexible system that combines modern technology with a personalized approach to client needs. Each production line is designed based on the specific requirements and production processes of a given facility.
A complete automatic corrugated boxes production line includes precisely selected machines that can be modified and expanded depending on the expected output, type of packaging, and available space.
The range of operations carried out within the line includes, among others:
From basic feeding and cutting to printing, creasing, gluing, folding, and stacking – corrugated boxes production lines can handle every stage thanks to the modular machines from the Boxmat series.
Corrugated boxes production lines built with Boxmat machines significantly reduce production costs while simultaneously boosting efficiency—without compromising on quality.
Corrugated boxes production lines from BOXMAT are the perfect solution for the most demanding custom box manufacturing facilities. They can handle the production of both shipping boxes and individual, full-color, pre-printed, or laminated packaging – meeting the needs of modern clients.
Corrugated boxes production lines are seamlessly integrated with your internal MRP, MES, ERP, or MOM production control software thanks to the JQS Job Queue System. This smart management of the job queue enhances the fluidity and precision of your production processes.
This hydraulic scissor lift with roller conveyor is responsible for automatically feeding stacks of corrugated board blanks into subsequent production stages. It’s designed for large formats and high process repeatability within corrugated boxes production lines. Thanks to its scissor lifting mechanism and integrated roller conveyor, the lift ensures precise positioning of the board in the machine’s axis and smooth feeding of sheets for further processing.
It can be installed either in a special trench below floor level or at floor level, in which case other line modules are mounted on dedicated platforms.
With its customizable configuration, the lift can handle various types of blanks and operating modes, even in conditions with high production variability.
The Automatic Board Feeder precisely picks blanks from the stack and transfers them to the next module in the corrugated boxes production line. A manipulator arm with a system of vacuum suction cups safely lifts each corrugated sheet.
The blank is positioned by an automatically adjustable stopper, ensuring proper alignment and smooth transfer. Transport uses swivel no-crash wheels, which minimize the risk of material damage.
The feeder enhances the precision, safety, and efficiency of the feeding process, making it a crucial component of an automated corrugated boxes production line.
The belt conveyor is responsible for transporting blanks between individual components of the production line. It also serves as a time buffer, ensuring smooth operation and optimizing the workflow rhythm of the entire system. The device is custom-designed — its length and width are selected based on the dimensions of the blanks used and the layout of the line.
The conveyor is most commonly installed between the flexographic printer and a Boxmat series machine, as well as between the Boxmat machine and the automatic folder. Thanks to its robust construction and the ability to integrate with other modules, the belt conveyor is an essential component of automated cardboard box production.
The heart of the automatic corrugated boxes production line is one of the available versions of the Boxmat machine — an advanced device for manufacturing corrugated cardboard boxes. The Boxmat is responsible for key operations like formatting, creasing, cutting, and slotting, enabling the creation of a wide range of packaging styles compliant with the FEFCO standard—all without the need for cutting dies or special tools.
The machine allows for rapid changeovers in under a minute, and thanks to its large touchscreen display and the INTELIGO System, operation is intuitive and flexible. An external encoder controls blank dimensions, while a set of 10 sectional slotting knives ensures high precision and repeatability. The option for remote diagnostics and updates via VPN facilitates ongoing technical support.
Boxmat is an indispensable component of any automated line, combining efficiency, flexibility, and reliability in a single solution.
This boxes folding system automates the folding of blanks after glue has been applied. It’s most commonly used for producing boxes from the FEFCO 2xx and 5xx groups. The folding process uses carriers mounted on pneumatic actuators, ensuring smooth, precise, and repeatable operation.
This Boxes Folding System boosts the efficiency of the entire setup and guarantees consistent box shape, making it a crucial link in an automated corrugated boxes production line.
Optional cardboard stacker is a device designed to automatically arrange finished boxes or blanks into neat stacks at the final stage of the production line. Its main function is to ensure uninterrupted operation of the entire system and prepare the formed elements for further transport, manual collection, or automated palletizing.
The stacking process is carried out with consistency and precision, allowing optimal use of space and minimizing material damage.
An automatic box production line is a complex system that must be fully tailored to the specific needs of each facility and its desired output. At Zemat Technology Group, we provide not only high-quality machines but also complete support in designing, configuring, and integrating every element of the line – from feeders and Boxmat machines to printing systems and gluing modules. Our solutions are configured individually, taking into account the customer’s specific production requirements. As a result, each box-making machine operates efficiently, reliably, and with the option for future expansion as the business grows.
We also offer professional service – remote diagnostics, fast technical support, and access to original spare parts. Our specialists ensure that the implemented corrugated box production line meets all technical and business expectations – today and in the future.